Digital twin for oil rig operations

Model-based drilling monitoring and control

Market position boosted
70% faster incident response
20-30% higher employee efficiency
Improved safety compliance

About the client

A leading drilling company with a strong reputation in the oil and gas industry.

Challenges we faced

The client faced the challenge of operating with an outdated system, limiting their ability to effectively monitor drilling operations and provide in-depth data analysis. The legacy software’s incapacity for predictive analysis and comprehensive financial reporting resulted in inefficiencies.

Moreover, the complexity of drilling operations and the transition to a cloud-based system posed significant obstacles, given their limited expertise in modern technologies and resource constraints.

Implemented solution

The implemented solution revolutionized the drilling operations, enhancing their efficiency, safety and financial management capabilities. Our modernized information system enabled proactive decision-making through real-time data analysis, contributing to a significant reduction in the likelihood of accidents and operational downtime. The cloud-based architecture and distributed system ensured uninterrupted functionality across various drilling sites, empowering the client to operate seamlessly and securely in diverse environments. The enhanced financial reporting capabilities provided comprehensive insights for informed decision-making and resource optimization, further strengthening the client’s competitive position in the market.

Modernized information system

XPG Factor developed a comprehensive suite of modern software solutions tailored to the specific needs of our client. This included a complete overhaul of their outdated system, enabling real-time monitoring, predictive analysis, and comprehensive financial reporting.

Cloud migration and distributed system

Our team successfully migrated the system to the cloud, ensuring high reliability and seamless operation even during network disruptions. We implemented a distributed system architecture, enabling data synchronization between the central server and various remote drilling sites, ensuring continuous functionality regardless of internet connectivity.

Enhanced data analysis and reporting

By leveraging cutting-edge technologies and advanced analytics, our solution facilitated in-depth data analysis and anomaly detection, contributing to proactive accident prevention and improved operational safety. Additionally, our system streamlined financial reporting, enabling efficient tracking of expenditures and comprehensive financial analytics for improved decision-making.

Key features

  • Real-time monitoring of drilling operations
  • Predictive analysis and anomaly detection for accident prevention
  • Cloud-based system architecture for seamless operations across remote drilling sites
  • Comprehensive financial reporting and analytics for efficient resource management
  • Distributed data storage and synchronization for uninterrupted functionality
  • Visualized sensor data for enhanced process understanding
  • Time tracking system for efficient resource allocation
  • Integrated human resources management for streamlined operations
  • Advanced accounting functionalities for precise financial management
  • Secure infrastructure ensuring data integrity and privacy

Methodology & transparency

The XPG Factor team adopted a dynamic approach, implementing agile methodologies such as Kanban and Scrum to ensure efficient project management and smooth collaboration with the client. This approach facilitated transparent communication and regular updates, fostering a highly responsive and adaptable development process.

The team conducted daily meetings to discuss progress, address challenges, and incorporate client feedback effectively. Additionally, retrospective meetings were held to assess the project’s progress and identify areas for further improvement.

Results & business value

We successfully integrated a new system into the client's workflows, which brought great benefits to their business.

Strengthened market position

The client has become one of the few players with a fully integrated digital twin system in drilling.

Faster reactions

Thanks to real-time monitoring, incident response time has been cut by as much as 70%.

Smarter workflows

By automating tasks, employee efficiency has increased by up to 20-30%.

Better safety

The new system helped the client follow safety standards more easily, which built more trust with partners and customers.

Team composition

Scrum master
Project manager
Product Owner
7 backend developers
5 frontend developers
4 QA engineers

Technologies

Database
MSSQL
Redis
Backend
C#
.Net
Azure
Azure EventHub
Cognitive Functions
Deployment & Ops
Docker
CI\CD
Helm Templates
Automation & Management
PowerShell

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